Evaluating the impact of corrosion inhibitors on grinding process efficiency

IF 5.3 1区工程技术 Q1 ENGINEERING, MECHANICAL

Wear Pub Date : 2024-09-20 DOI:10.1016/j.wear.2024.205579

Matheus de Souza Rodrigues, Guilherme Guerra de Souza, Anthony Gaspar Talon, Fernando Sabino Fonteque Ribeiro, Luiz Eduardo de Angelo Sanchez, Eduardo Carlos Bianchi, José Claudio Lopes

{"title":"Evaluating the impact of corrosion inhibitors on grinding process efficiency","authors":"Matheus de Souza Rodrigues, Guilherme Guerra de Souza, Anthony Gaspar Talon, Fernando Sabino Fonteque Ribeiro, Luiz Eduardo de Angelo Sanchez, Eduardo Carlos Bianchi, José Claudio Lopes","doi":"10.1016/j.wear.2024.205579","DOIUrl":null,"url":null,"abstract":"<div><div>The grinding process is widely used in industry because it provides surface finishing, dimensional, and geometric precision. However, the conventional flood lubricooling method harms operator health and the environment. As a result, alternative methods with minimum quantity lubrication (MQL) have emerged. While these methods show promise, they lack auxiliary systems like wheel cleaning jet (WCJ) and cooled wheel cleaning jet (CWCJ). Thus, this study aims to enhance alternative methods by analyzing the grinding of hardened AISI 4340 steel using four lubricooling fluids: Base fluid, Volatile Corrosion Inhibitor (VCI), VCI Low Cost (VCI LC), and VCI Extreme Pressure (VCI EP). Collected parameters include surface roughness, roundness error, wheel wear, grinding power, pollution, and cost. A profilometer analyzed the machined surfaces and grinding wheel. Results show corrosion inhibitors can improve workpiece quality but exhibit divergent outcomes across different parameters.</div></div>","PeriodicalId":23970,"journal":{"name":"Wear","volume":"558 ","pages":"Article 205579"},"PeriodicalIF":5.3000,"publicationDate":"2024-09-20","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Wear","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0043164824003442","RegionNum":1,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"ENGINEERING, MECHANICAL","Score":null,"Total":0}

引用次数: 0

Abstract

The grinding process is widely used in industry because it provides surface finishing, dimensional, and geometric precision. However, the conventional flood lubricooling method harms operator health and the environment. As a result, alternative methods with minimum quantity lubrication (MQL) have emerged. While these methods show promise, they lack auxiliary systems like wheel cleaning jet (WCJ) and cooled wheel cleaning jet (CWCJ). Thus, this study aims to enhance alternative methods by analyzing the grinding of hardened AISI 4340 steel using four lubricooling fluids: Base fluid, Volatile Corrosion Inhibitor (VCI), VCI Low Cost (VCI LC), and VCI Extreme Pressure (VCI EP). Collected parameters include surface roughness, roundness error, wheel wear, grinding power, pollution, and cost. A profilometer analyzed the machined surfaces and grinding wheel. Results show corrosion inhibitors can improve workpiece quality but exhibit divergent outcomes across different parameters.

查看原文本刊更多论文

评估缓蚀剂对研磨工艺效率的影响

磨削工艺在工业中得到广泛应用，因为它能提供表面精加工、尺寸和几何精度。然而，传统的洪流润滑法会损害操作员的健康和环境。因此，采用最小量润滑 (MQL) 的替代方法应运而生。虽然这些方法很有前途，但它们缺乏辅助系统，如车轮清洁喷射器（WCJ）和冷却车轮清洁喷射器（CWCJ）。因此，本研究旨在通过分析使用四种润滑液（基础液、挥发性缓蚀剂 (VCI)、VCI 低成本 (VCI LC) 和 VCI 极压 (VCI EP)）磨削淬硬 AISI 4340 钢的情况，改进替代方法。收集的参数包括表面粗糙度、圆度误差、砂轮磨损、磨削功率、污染和成本。轮廓仪对加工表面和砂轮进行了分析。结果表明，缓蚀剂可提高工件质量，但不同参数的缓蚀效果各不相同。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

求助全文

约1分钟内获得全文求助全文

来源期刊

Wear 工程技术-材料科学：综合

CiteScore

8.80

自引率

8.00%

发文量

280

审稿时长

47 days

期刊介绍： Wear journal is dedicated to the advancement of basic and applied knowledge concerning the nature of wear of materials. Broadly, topics of interest range from development of fundamental understanding of the mechanisms of wear to innovative solutions to practical engineering problems. Authors of experimental studies are expected to comment on the repeatability of the data, and whenever possible, conduct multiple measurements under similar testing conditions. Further, Wear embraces the highest standards of professional ethics, and the detection of matching content, either in written or graphical form, from other publications by the current authors or by others, may result in rejection.