Development and Implementation of New Technologies Using Mathematical Modeling of the Rolling Process

Q4 Materials Science
I. A. Pankovets
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Abstract

In this paper, we consider current technological problems and methods for solving them that are related to the production of round varietal rolled rods on the 370/150 operating mill of OJSC Belarussian Metal Works. The rolling process was numerically simulated, as close as possible to real conditions in roughing and finishing stands. The process of cutting varietal rolled rods on a cooling conveyor is mathematically described. The adequacy and suitability of the developed models are confirmed by the results of further research related to the solution of a number of practical problems: an algorithm for a system for determining the optimal cutting of varietal rolling, which can significantly reduce the cost of producing one conventional ton of products, is developed; technological solutions are developed to prevent the formation of surface defects of rolling origin in the roughing group of stands by controlling the volume of coolant supplied to the rolls; and a new calibration scheme that makes it possible to obtain high-precision geometry of the transverse profile with controlled inter-stand tension is proposed.

Abstract Image

利用轧制过程数学模型开发和实施新技术
摘要 本文探讨了当前与白俄罗斯金属厂 370/150 型轧机生产圆形品种轧制棒材有关的技术问题和解决方法。对轧制过程进行了数值模拟,尽可能接近粗轧机架和精轧机架的实际情况。用数学方法描述了在冷却输送机上切割各种轧制棒材的过程。与解决一系列实际问题相关的进一步研究结果证实了所开发模型的充分性和适用性:开发了确定品种轧制最佳切割系统的算法,该算法可显著降低生产一吨常规产品的成本;开发了技术解决方案,通过控制向轧辊供应的冷却剂量,防止在机架粗轧组形成轧制源表面缺陷;提出了新的校准方案,该方案可在机架间张力受控的情况下获得高精度的横向轮廓几何形状。
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来源期刊
Steel in Translation
Steel in Translation Materials Science-Materials Science (all)
CiteScore
0.60
自引率
0.00%
发文量
81
期刊介绍: Steel in Translation  is a journal that represents a selection of translated articles from two Russian metallurgical journals: Stal’  and Izvestiya Vysshikh Uchebnykh Zavedenii. Chernaya Metallurgiya . Steel in Translation  covers new developments in blast furnaces, steelmaking, rolled products, tubes, and metal manufacturing as well as unconventional methods of metallurgy and conservation of resources. Papers in materials science and relevant commercial applications make up a considerable portion of the journal’s contents. There is an emphasis on metal quality and cost effectiveness of metal production and treatment.
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