Analysis of Equipments' Maintenance in a Production Line: Corrective and Preventive Approach: A Case Study in a Pharmaceuthical Industry

Johnderson Nogueira de Carvalho, Felipe Rodrigues da Silva1, Erick Giovani, Sperandio Nascimento
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Abstract

This study aims to underscore the importance of effective maintenance management within the pharmaceutical industry. This is achieved by meticulously analyzing available data from a production filling line and leveraging real-world data from a public pharmaceutical facility. The research provides cogent recommendations to catalyze substantive improvements in maintenance management practices. The case study draws upon data from the service order management software employed in a specific filling line, employing the Failure Mode and Effect Analysis (FMEA) methodology to delineate critical components within the production process. Among the principal findings, it becomes evident that the prevailing preventive maintenance practice exhibits inadequacies in mitigating the incidence of corrective maintenance interventions. In light of these findings, the study advocates for adopting maintenance management protocols aligned with the ethos of Industry 4.0. By embracing contemporary practices inherent within Industry 4.0 frameworks, such as predictive maintenance and data-driven decision-making, pharmaceutical enterprises stand poised to optimize operational efficiencies and enhance overall maintenance efficacy.
生产线设备维护分析:纠正和预防方法:制药业案例研究
本研究旨在强调制药行业有效维护管理的重要性。为此,我们对一条生产灌装线的可用数据进行了细致分析,并利用了一家公共制药厂的实际数据。研究提出了有说服力的建议,以促进维护管理实践的实质性改进。案例研究借鉴了特定灌装线所使用的服务订单管理软件的数据,并采用故障模式和影响分析(FMEA)方法来确定生产流程中的关键部件。主要研究结果表明,现行的预防性维护做法在减少纠正性维护干预方面存在不足。鉴于这些发现,本研究主张采用与工业 4.0 精神相一致的维护管理协议。通过采用工业 4.0 框架中固有的现代实践,如预测性维护和数据驱动决策,制药企业可以优化运营效率,提高整体维护效率。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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