Three-dimensional super-resolution crack imaging in industrial manufactured components: A truncated correlation photothermal coherence tomography approach

IF 4.1 2区 材料科学 Q1 MATERIALS SCIENCE, CHARACTERIZATION & TESTING
Damber Thapa , Koneswaran Sivagurunathan , Alexander Melnikov , Andreas Mandelis
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引用次数: 0

Abstract

The challenge of detecting cracks in powder metallurgy (PM) components has been a topic of interest for many years, with no practical commercial solution currently in place. This study employs enhanced truncation-correlation photothermal coherence tomography (eTC-PCT) to visualize 3D cracks within PM automotive parts. Through the application of effective diffusion-wave reversal techniques, blurred infrared thermophotonic images of subsurface defects (cracks) in (“green”) compressed metal PM components were restored to their original geometric resolution over the entire depth range. This approach enabled the creation of 3-dimensional depth-resolved photothermal tomographic images and cross-sectional mappings of cracks. The developed technique reveals the precise spatial dimensions of surface and subsurface cracks, reaching depths of down to 3 mm (not an upper limit) that conventional thermal imaging cannot access due to limitations imposed by the depth-integrated nature of conventional thermal-wave imaging, the properties of PM materials, and the physics of spreading diffusion. The super-resolution method was further applied to a sintered automotive part, specifically validating the efficacy of eTC-PCT for non-destructive imaging (NDI) in manufactured automotive components. Diffusion reversal imaging shows promise as a non-destructive testing (NDT) tool, with potential applications in a wide range of manufactured products, including both the green and sintered stages of automotive component production.

工业制成品中的三维超分辨率裂纹成像:截断相关光热相干断层扫描方法
多年来,检测粉末冶金(PM)部件中的裂纹一直是人们关注的话题,但目前还没有实用的商业解决方案。本研究采用增强截断相关光热相干断层扫描技术(eTC-PCT)来观察粉末冶金汽车部件中的三维裂纹。通过应用有效的扩散波逆转技术,("绿色")压缩金属永磁部件表层下缺陷(裂缝)的模糊红外热相色谱图像在整个深度范围内恢复了其原始几何分辨率。这种方法能够生成三维深度分辨光热断层扫描图像和裂纹横截面图。由于传统热波成像的深度整合性质、永磁材料的特性以及扩散物理学所带来的限制,传统热成像无法达到的深度可达 3 毫米(非上限)。超分辨率方法进一步应用于烧结汽车零件,具体验证了 eTC-PCT 在制造汽车零件的无损成像(NDI)中的功效。扩散反向成像有望成为一种无损检测(NDT)工具,可广泛应用于各种制成品,包括汽车零部件生产的绿色和烧结阶段。
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来源期刊
Ndt & E International
Ndt & E International 工程技术-材料科学:表征与测试
CiteScore
7.20
自引率
9.50%
发文量
121
审稿时长
55 days
期刊介绍: NDT&E international publishes peer-reviewed results of original research and development in all categories of the fields of nondestructive testing and evaluation including ultrasonics, electromagnetics, radiography, optical and thermal methods. In addition to traditional NDE topics, the emerging technology area of inspection of civil structures and materials is also emphasized. The journal publishes original papers on research and development of new inspection techniques and methods, as well as on novel and innovative applications of established methods. Papers on NDE sensors and their applications both for inspection and process control, as well as papers describing novel NDE systems for structural health monitoring and their performance in industrial settings are also considered. Other regular features include international news, new equipment and a calendar of forthcoming worldwide meetings. This journal is listed in Current Contents.
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