Total Productive Maintenance Analysis to Increase Machine Productivity

Abstract

The food manufacturing industry, especially dry and instant noodles, continues to grow rapidly, especially export market opportunities. Companies are required to increase productivity to meet domestic and international market demand. The role of machine performance is very vital in the production process, therefore the machine must always be in optimal condition. The high downtime caused by frequent breakdowns of production machines has a big impact on the productivity that the company wants to achieve. This activity aims to measure the effectiveness of the machines used at PT. Surya Pratista Hutama and measuring the efficiency of production machines and equipment. Each company can find out the performance of the machines used by calculating the level of equipment performance using the Total Productive Maintenance (TPM) method. The method used to measure TPM performance is the Overall Equipment Effectiveness (OEE) method. The use of this method is intended to provide equipment performance results as well as accurate calculations to determine the performance of the machine used. The results of this activity show that the Overall Equipment Effectiveness (OEE) value still has an effectiveness level below standard. The main factors that influence low OEE values are reduced speed losses, idling minor stopage losses, defects in process and breakdown losses. Therefore, preventive maintenance measures are needed to minimize the occurrence of machine damage. Highlights: Rapid growth in the food manufacturing industry demands increased productivity. Machine performance is crucial for maintaining optimal production processes. Total Productive Maintenance (TPM) and Overall Equipment Effectiveness (OEE) methods help measure and improve machine efficiency. Keywords: Maintenance, Total Productive Maintenance, Overall Equipment Effectiveness, Six Big Losses.