{"title":"Die Design and Forging Analysis of Piston Connecting Rod of Aluminum Alloy","authors":"Tung Sheng Yang, Guan Yu Li, Zhe Yu Li, Jun Wei Li, Zhong Zhen Chen","doi":"10.4028/p-ay8g5t","DOIUrl":null,"url":null,"abstract":"The piston connecting rod is an indispensable in the internal structure of the automobile. As one of the important components in the internal combustion engine system, the piston connecting rod needs to meet the requirements of high fatigue and impact load resistance. Forged piston connecting rod can obtain high strength and fatigue resistance. In this study, the parting line, draft angle, forging tolerance, die fillet radius, shrinkage and scrap are considered in the design of forging die. The process parameters and die dimensions of the forging process of aluminum alloy piston rod are simulated by finite element analysis. The aluminum alloy piston rod with high dimensional accuracy is then forged according to the finite element simulation results.","PeriodicalId":11306,"journal":{"name":"Defect and Diffusion Forum","volume":"51 34","pages":""},"PeriodicalIF":0.0000,"publicationDate":"2024-01-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Defect and Diffusion Forum","FirstCategoryId":"1085","ListUrlMain":"https://doi.org/10.4028/p-ay8g5t","RegionNum":0,"RegionCategory":null,"ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"Physics and Astronomy","Score":null,"Total":0}
引用次数: 0
Abstract
The piston connecting rod is an indispensable in the internal structure of the automobile. As one of the important components in the internal combustion engine system, the piston connecting rod needs to meet the requirements of high fatigue and impact load resistance. Forged piston connecting rod can obtain high strength and fatigue resistance. In this study, the parting line, draft angle, forging tolerance, die fillet radius, shrinkage and scrap are considered in the design of forging die. The process parameters and die dimensions of the forging process of aluminum alloy piston rod are simulated by finite element analysis. The aluminum alloy piston rod with high dimensional accuracy is then forged according to the finite element simulation results.
期刊介绍:
Defect and Diffusion Forum (formerly Part A of ''''Diffusion and Defect Data'''') is designed for publication of up-to-date scientific research and applied aspects in the area of formation and dissemination of defects in solid materials, including the phenomena of diffusion. In addition to the traditional topic of mass diffusion, the journal is open to papers from the area of heat transfer in solids, liquids and gases, materials and substances. All papers are peer-reviewed and edited. Members of Editorial Boards and Associate Editors are invited to submit papers for publication in “Defect and Diffusion Forum” . Authors retain the right to publish an extended and significantly updated version in another periodical.