EXPERIMENTAL RESEARCH AND DEVELOPMENT OF A METHOD FOR CALCULATING THE PARAMETERS OF BOREHOLE HYDROMONITOR DISINTEGRATION OF RICH IRON ORE IN PLACE

Abstract

Purpose. Study and development of a rational methodology for calculating the parameters of the process of downhole hydrodisintegration of martite ore massifs by pressure rotating water jets. Methods. Mine experimental-methodical and experimental-experimental works on: stage-by-stage study of the engineering and geological situation of ore deposits and selection of experimental sites; development of technological schemes for the hydrodisintegration of the ore in place and the creation of appropriate experimental equipment; selection of means for providing hydro-extracting operations; the choice of methods for monitoring and measuring the parameters of the hydrodisintegration process; generalization and analysis of the results of experiments and development of recommendations for the creation of technology and equipment, taking into account the achieved indicators. Results. A technique for calculating the parameters of hydrodisintegration of rich martite ores martite ore in places has been developed based on the study of the features of the formation of rotating compact water jets by borehole hydromonitors. Scientific novelty. Relationships between the structural and morphological characteristics and jointing of martite ores (porosity, the ratio of the grain composition of the ore, the ultimate uniaxial compression strength of ore and lumpiness) and the parameters of the hydromonitoring effect (water pressure, the initial diameter of the jet and the speed of its movement along the exposure of the face), which make it possible to determine rational technological parameters of hydrodisintegration products. Practical implication. Borehole hydromonitor disintegration of martite ores in place is a combined ore preparation process, including enrichment grinding operations and classification of destruction products according to their granulometric composition during their erosion. At the same time, there is a selective opening of ore-forming minerals that improve the quality of the ore by 0.5–1.5% compared to natural, a decrease in the mass fraction of silica from 2.0–1.2 to 0.5–0.3%, which ensures the production of iron ore raw materials of the highest quality – superconcentrates with an iron content of 69.0–69.5%. Control of the granulometric composition of hydrodisintegration products is achieved by adjusting the initial water pressure at the outlet of the jet nozzle, the speed of the jet along the face exposure and the orientation of the jet relative to the elements of occurrence and texture of the ores.