BIELOMATIC MACHINE PRODUCTIVITY ANALYSIS USING OVERALL EQUIPMENT EFFECTIVENESS (OEE) METHOD: CASE STUDY

Aris Puji
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Abstract

Productivity is an activity in producing an item or product using the most effective and efficient way possible. To increase the productivity of machines/equipment, it is necessary to apply TPM. Section CV 6 has applied the TPM method, but it doesn't work consistently so there are still a lot of loss time. As a result of the loss time, the resulting production is not in accordance with the company's target. So the purpose of this research is to measure the productivity level of a bielomatic machine by using the Overall Equipment Effectiveness (OEE) method and to minimize the Six Big Losses which are the cause of the decline in engine performance. Based on the results of the implementation of the method and discussion, the results of the calculation of the OEE value from 62.76% - 80.03%, it can be concluded that the bielomatic machine still has an OEE value below the standard 85%. From the calculation of the six big losses, several factors were found that caused the low productivity of bielomatic machines, namely the setup and adjustment, Equipment Failure, and Reduced Speed ​​sections. This study also provides input for improvements in the setup and adjustment, Equipment Failure, and Reduced Speed ​​sections after parsing existing problems using Fishbone diagrams.
利用整体设备效率(oee)方法进行机器生产率分析:案例研究
生产力是指以最有效的方式生产某种物品或产品的活动。为了提高机器/设备的生产率,实施TPM是必要的。章节CV 6已经应用了TPM方法,但它不能始终如一地工作,所以仍然有很多损失时间。由于时间的损失,导致生产不符合公司的目标。因此,本研究的目的是利用整体设备效率(Overall Equipment Effectiveness, OEE)方法来衡量一台生物机械的生产率水平,并将导致发动机性能下降的六大损失最小化。根据该方法的实施结果和讨论结果,计算出的OEE值从62.76% - 80.03%,可以得出结论,该生物机械的OEE值仍低于标准85%。通过对六大损失的计算,发现了造成数控机床生产率低下的几个因素,即设置和调整、设备故障和减速段。通过鱼骨图分析存在的问题,本研究也为安装调整、设备故障和减速部分的改进提供了输入。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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