Best practices: Planning and engineering through production for replacement of 16,500HP adjustable frequency drive system

2015 IEEE Petroleum and Chemical Industry Committee Conference (PCIC) Pub Date : 2015-10-01 DOI:10.1109/PCICON.2015.7435122

N. Patel, Donald Wilson, G. Vignolo, Ashok Mangukia

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Abstract

Application and installation of high-power AFD's (Adjustable Frequency Drives) in the oil and gas industry requires a significant allocation of resources and a large "tool box" in the evaluation and deployment of tailing pumps as capital equipment. This paper was authored to describe a single successful installation of a 16,500 HP medium voltage AFD replacing an existing tailing pump AFD in an effort to increase process availability. This case study was written in a manner to provide a roadmap of key performance indicators, AFD design characteristics, life-cycle phases, and target measures used to support the goals and objectives of efforts in engineering, operations, and maintenance planning. This paper includes an explanation of major life-cycle stages of the project such as: initial planning; design for the purpose of modernization; business case development for funding approval; project execution through detailed engineering; manufacturing and functional testing; project execution; installation; commissioning; trial runs; factory acceptance testing; development of a maintenance strategy and planning for future replacement. The paper also addresses engineering of major AFD elements (power conversion, cooling system, control system and accessories).

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最佳实践:为16,500马力可调变频驱动系统的更换进行计划和工程设计

在石油和天然气行业中，大功率AFD(可调频率驱动器)的应用和安装需要大量的资源分配和大型“工具箱”，以评估和部署作为资本设备的尾矿泵。本文描述了一次成功安装16,500马力的中压AFD，取代了现有的尾矿泵AFD，以提高工艺的可用性。本案例研究旨在提供关键性能指标、AFD设计特征、生命周期阶段和目标措施的路线图，以支持工程、操作和维护计划中的目标和目标。本文包括对项目主要生命周期阶段的解释，如:初始规划;以现代化为目的的设计;开发业务案例以获得资金批准;通过详细工程执行项目;制造和功能测试;项目执行;安装;调试;测试运行;工厂验收测试;制定维修策略和未来更换的计划。本文还介绍了AFD主要元件(电源转换、冷却系统、控制系统和附件)的工程设计。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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2015 IEEE Petroleum and Chemical Industry Committee Conference (PCIC)

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