Process Control & Inspection using 5s Method and Computation with Pareto Analysis

Abstract

The term '5S' is a classic Japanese management strategy for cutting down on waste, improving resource management, and maintaining equipment & facilities. It is based on an efficient housekeeping approach that increases productivity, decreases human effort, and improves the working environment. This research will look at how an audit checklist, along with analyzing the Pareto chart, improves the 5S procedures in the Indian sector and how it may have a beneficial influence on staff performance, and as a result, enhance the company's productivity. Each element of the 5S evaluation method enhances and impacts team members' training, enabling individuals to grow, thereby saving lead time up to 50-55% along with 10-15% improvements in productivity.