RANCANG BANGUN KONSTRUKSI BODI PADA AUTOMATIC WELDING CARRIER MACHINE

Andah Lugas Dhinata, Ahmad Ali Imron, B. Harijanto
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Abstract

Manually system welding process still widely used and have a deficiency in it. Which work is accident often occur in it, the unstable arc of fire and quality of welding product still depends on the welder ability. The purpose of this study is to design a portable robotic welding tool equipped MIG(Metal Inert Gas) welding tool to support automation in the welding process. Mobility and work range of tools is supported by light and strong material and designed with relatively small dimensions and equipped leg robotics which is useful to adding work range of the tool in every single welding process. This study using experimentally and simulations methods in body construction and empirical calculation to know relevantly the result and simulation process. And the data obtained after calculating with imposition 98 N, pressure stress on the body is 3334 Pa, which is smaller than the Modulus of Elasticity Aluminum alloy type 5052, moreover, materials used are capable and safe. The riveted joint of the extensions of the body has fracture resistance 2,8 kN and used efficiency of 70% moreover this kind of extensions are efficient to apply on Automatic Welding Carrier Machine’s body.
手工系统焊接工艺仍在广泛应用,但也存在不足。其中,火灾弧度的不稳定和焊接产品的质量仍然取决于焊工的能力。本研究的目的是设计一种配备MIG(金属惰性气体)焊接工具的便携式机器人焊接工具,以支持焊接过程的自动化。工具的机动性和工作范围由轻而强的材料支撑,设计具有相对较小的尺寸和配备的腿机器人,有助于在每次焊接过程中增加工具的工作范围。本研究采用实验与仿真相结合的方法进行车身构造和经验计算,了解相关的结果和仿真过程。在施加98 N的情况下,计算得到的数据表明,阀体上的压力应力为3334 Pa,小于5052型铝合金的弹性模量,使用的材料性能良好,安全可靠。该接头的抗断裂强度为2.8 kN,使用效率为70%,且该接头可有效应用于自动焊接载体机上。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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