Optimize D-LinkNet for Printed Circuit Board Defects Inspection

Chih-Jer Lin, Ting–Yun Chiu
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Abstract

According to Taiwan Printed Circuit Association (TPCA) statistics from 2017 to 2021, the output value of PCBs in Taiwan has increased year by year or even broken through new highs, and the cost of labor and time to visually inspect scratches on PABA by personnel has increased relatively. Therefore, this study focuses on PCBA for scratch detection and trains multiple models based on semantic segmentation UNET network architecture. The proposed D-LinkNet is optimized to reduce the problem of missed detection and misclassification caused by complex backgrounds and long span of defects. By comparing various attention modules in different positions and types to improve the accuracy, and using the dilated convolution instead of pooling layer, the encoder-decoder structure is optimized to reduce the loss of information in the downsampling process, simultaneously improve attention module effect. In addition, this experiment uses a small amount of data to increase the amount of data by cutting and augmenting the data, and compares the effect of image cutting size on the accuracy rate to find the best data size for training, and uses IoU as the model scoring method to apply the model with the best segmentation effect to more scratch detection tasks and reduce the labor cost at the factory.
优化D-LinkNet用于印刷电路板缺陷检测
根据台湾印制电路协会(TPCA) 2017年至2021年的统计,台湾pcb产值逐年增长甚至突破新高,人员肉眼检查PABA上划痕的人工成本和时间成本相对增加。因此,本研究主要针对PCBA进行划痕检测,并基于语义分割UNET网络架构训练多个模型。对D-LinkNet进行了优化,减少了由于背景复杂和缺陷跨度大而导致的漏检和误分类问题。通过比较不同位置和类型的各种注意模块来提高精度,并使用扩展卷积代替池化层,优化编码器-解码器结构,减少下采样过程中的信息损失,同时提高注意模块效果。此外,本实验使用少量数据,通过对数据进行裁剪和扩充来增加数据量,并对比图像裁剪尺寸对准确率的影响,找到最适合训练的数据大小,并使用IoU作为模型评分方法,将分割效果最好的模型应用到更多的划痕检测任务中,降低工厂的人工成本。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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